mailserver: split healthcheck path off PROXY-aware listeners + book-search uses ClusterIP
Two coordinated fixes for the same root cause: Postfix's smtpd_upstream_proxy_protocol
listener fatals on every HAProxy health probe with `smtpd_peer_hostaddr_to_sockaddr:
... Servname not supported for ai_socktype` — the daemon respawns get throttled by
postfix master, and real client connections that land mid-respawn time out. We saw
this as ~50% timeout rate on public 587 from inside the cluster.
Layer 1 (book-search) — stacks/ebooks/main.tf:
SMTP_HOST mail.viktorbarzin.me → mailserver.mailserver.svc.cluster.local
Internal services should use ClusterIP, not hairpin through pfSense+HAProxy.
12/12 OK in <28ms vs ~6/12 timeouts on the public path.
Layer 2 (pfSense HAProxy) — stacks/mailserver + scripts/pfsense-haproxy-bootstrap.php:
Add 3 non-PROXY healthcheck NodePorts to mailserver-proxy svc:
30145 → pod 25 (stock postscreen)
30146 → pod 465 (stock smtps)
30147 → pod 587 (stock submission)
HAProxy uses `port <healthcheck-nodeport>` (per-server in advanced field) to
redirect L4 health probes to those ports while real client traffic keeps
going to 30125-30128 with PROXY v2.
Result: 0 fatals/min (was 96), 30/30 probes OK on 587, e2e roundtrip 20.4s.
Inter dropped 120000 → 5000 since log-spam concern is gone.
`option smtpchk EHLO` was tried first but flapped against postscreen (multi-line
greet + DNSBL silence + anti-pre-greet detection trip HAProxy's parser → L7RSP).
Plain TCP accept-on-port check is sufficient for both submission and postscreen.
Updated docs/runbooks/mailserver-pfsense-haproxy.md to reflect the new healthcheck
path and mark the "Known warts" entry as resolved.
Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
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4 changed files with 131 additions and 25 deletions
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@ -12,7 +12,11 @@ so pfSense runs a small HAProxy that:
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1. Listens on the pfSense VLAN20 IP (`10.0.20.1`) on all 4 mail ports,
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2. Forwards each connection to a k8s node's NodePort with `send-proxy-v2`,
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3. Injects PROXY v2 framing so Postfix/Dovecot see the original client IP,
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4. TCP health-checks every k8s worker — any node can serve (ETP:Cluster).
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4. TCP-checks every k8s worker via dedicated **non-PROXY healthcheck NodePorts**
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(30145/30146/30147 → pod stock 25/465/587 listeners, no PROXY required).
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This split path avoids the `smtpd_peer_hostaddr_to_sockaddr` fatal that
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used to fire on every PROXY-aware health probe and throttled real client
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connections.
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Corresponding k8s-side setup (`stacks/mailserver/modules/mailserver/`):
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@ -23,14 +27,20 @@ Corresponding k8s-side setup (`stacks/mailserver/modules/mailserver/`):
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- `:5587` smtpd (alt :587 submission) with `smtpd_upstream_proxy_protocol=haproxy`
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- ConfigMap `mailserver.config` adds Dovecot `inet_listener imaps_proxy` on
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port 10993 with `haproxy = yes` and `haproxy_trusted_networks = 10.0.20.0/24`.
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- Service `mailserver-proxy` (NodePort, ETP:Cluster) with 4 NodePorts:
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- `port 25 → targetPort 2525 → nodePort 30125`
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- `port 465 → targetPort 4465 → nodePort 30126`
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- `port 587 → targetPort 5587 → nodePort 30127`
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- `port 993 → targetPort 10993 → nodePort 30128`
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- Service `mailserver-proxy` (NodePort, ETP:Cluster) — 4 PROXY data ports +
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3 non-PROXY healthcheck ports:
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- Data (PROXY v2):
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- `port 25 → targetPort 2525 → nodePort 30125`
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- `port 465 → targetPort 4465 → nodePort 30126`
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- `port 587 → targetPort 5587 → nodePort 30127`
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- `port 993 → targetPort 10993 → nodePort 30128`
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- Healthcheck (no PROXY, stock SMTP/SMTPS/Submission listeners):
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- `port 2500 → targetPort 25 → nodePort 30145` (smtp-check)
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- `port 4650 → targetPort 465 → nodePort 30146` (smtps-check)
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- `port 5870 → targetPort 587 → nodePort 30147` (sub-check)
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- Service `mailserver` (ClusterIP) — unchanged stock ports 25/465/587/993
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for intra-cluster clients (Roundcube pod, `email-roundtrip-monitor`
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CronJob). These listeners are PROXY-free.
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CronJob, book-search). These listeners are PROXY-free.
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bd: `code-yiu`.
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@ -46,7 +56,9 @@ External mail (WAN) path — PROXY v2
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│ │ NAT rdr → 10.0.20.1:{same} │
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│ ▼ │
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│ pfSense HAProxy (mode tcp, 4 frontends, 4 backend pools) │
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│ │ send-proxy-v2 + tcp-check inter 120000 │
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│ │ data: send-proxy-v2 → :{30125..30128} (PROXY-aware pod) │
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│ │ health: TCP-check → :{30145..30147} (no-PROXY pod) │
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│ │ inter 5000 │
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│ ▼ │
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│ k8s-node<1-4>:{30125..30128} ← any node (ETP:Cluster) │
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│ │ kube-proxy SNAT (source IP lost on the wire) │
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@ -186,11 +198,18 @@ Full restore: pfSense WebUI → Diagnostics → Backup & Restore → Upload that
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## Known warts
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- HAProxy TCP health-check with `send-proxy-v2` generates `getpeername:
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Transport endpoint not connected` warnings on postscreen every check cycle.
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Mitigated with `inter 120000` (2 min). To reduce further, switch to
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`option smtpchk` — but that requires a separate non-PROXY health-check
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port on the pod (not done yet).
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- ~~HAProxy TCP health-check with `send-proxy-v2` generates `getpeername:
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Transport endpoint not connected` warnings on postscreen every check cycle.~~
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**Resolved 2026-05-05**: dedicated non-PROXY healthcheck NodePorts
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(30145/30146/30147 → stock pod 25/465/587) added; HAProxy now checks
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those, eliminating both the `getpeername` postscreen warnings and the
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`smtpd_peer_hostaddr_to_sockaddr: ... Servname not supported` fatals
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that were throttling smtpd respawns and causing ~50% client timeouts on
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the public 587 path. `inter` dropped 120000 → 5000 (fast failover, no
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log-spam concern). `option smtpchk` was tried but flapped against
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postscreen (multi-line greet + DNSBL silence + anti-pre-greet detection
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trip HAProxy's parser → L7RSP). Plain TCP check on the no-PROXY ports
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is sufficient.
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- Frontend binds on all pfSense interfaces (`bind :25` instead of
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`10.0.20.1:25`). `<extaddr>` is set in XML but pfSense templates it
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port-only. Low concern in practice because WAN firewall rules plus the
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