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5 commits

Author SHA1 Message Date
Viktor Barzin
fd0f4a0365 fix: restore tree dropped by 6d224861; land stem95su gdrive-sync (10m) [ci skip]
6d224861 came from a --no-checkout worktree whose empty index made the
commit drop every file except two. This restores 05b50d2b's full tree and
correctly adds stacks/stem95su/gdrive-sync.tf + the service-catalog stem95su
entry. Forward-only (parent=6d224861, no force-push); [ci skip] since the
live infra was never applied from the broken commit.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-09 08:45:33 +00:00
Viktor Barzin
6d224861c4 stem95su: scheduled Drive->site sync CronJob (every 10m)
CronJob stem95su-gdrive-sync (*/10) mounts the content PVC RW and
rclone-syncs the read-only Drive folder "claude" (stem claude/files) onto
it (rclone/rclone:1.74.3, scope=drive.readonly, empty-source guard +
--max-delete 25). ESO ExternalSecret stem95su-rclone <- Vault
secret/stem95su. Requires the GCP OAuth app published to Production or the
refresh token expires ~weekly.

Lands the gdrive-sync stack on master (it had landed on a feature branch
by accident on the shared devvm checkout).

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-09 08:42:26 +00:00
Viktor Barzin
484b4c7190 vault: complete Phase 2 NFS-hostile migration; remove nfs-proxmox SC
All 3 vault voters now on proxmox-lvm-encrypted (vault-0 16:18, vault-1
+ vault-2 today). The NFS fsync incompatibility identified in the
2026-04-22 raft-leader-deadlock post-mortem is no longer reachable —
raft consensus log + audit log live on LUKS2 block storage with real
fsync semantics.

Cluster-wide consumers of the inline kubernetes_storage_class.nfs_proxmox
dropped to zero after the rolling, so the resource is removed from
infra/stacks/vault/main.tf. Released NFS PVs (6) remain in the cluster
and will be reclaimed in Phase 3 cleanup.

Lesson learned (recorded in plan): pvc-protection finalizer races the
StatefulSet controller — pod recreates on the OLD PVCs unless the
finalizer is patched out before pod delete. Force-finalize technique
applied to vault-1 + vault-2 successfully.

Closes: code-gy7h
2026-04-25 17:10:00 +00:00
Viktor Barzin
4cb2c157da post-mortem 2026-04-22: full timeline — second regression + node4 reboot
The initial recovery at 11:03 was premature; vault-1's audit writes over
NFS started hanging ~15 min later and the cluster regressed to 503.
Full recovery required rebooting node4 (to free vault-0's stuck NFS
mount and shed PVE NFS thread contention) and a second reboot of node3
(to clear another round of kernel NFS client degradation). Final
recovery at 11:43:28 UTC with vault-2 as active leader on the quorum
vault-0 + vault-2.

vault-1 remains stuck in ContainerCreating on node2 — a third node2
reboot is required for full 3/3 quorum, but 2/3 is operationally
sufficient, so that's deferred.
2026-04-22 11:44:56 +00:00
Viktor Barzin
2f1f9107f8 vault: add fsGroupChangePolicy=OnRootMismatch + 2026-04-22 post-mortem
The 2026-04-22 Vault outage caught kubelet in a 2-minute chown loop that
never exited because the default fsGroupChangePolicy (Always) walks every
file on the NFS-backed data PVC. With retrans=3,timeo=30 NFS options and
a 1GB audit log, the recursive chown outlasted the deadline and restarted
forever — blocking raft quorum recovery. OnRootMismatch makes chown a
no-op when the volume root is already correct, which it always is after
initial setup.

The breakglass fix was applied live via kubectl patch at 10:54 UTC; this
commit persists it in Terraform so the next apply doesn't revert.

The post-mortem also documents the upstream raft stuck-leader pattern,
NFS kernel client corruption after force-kill, and the path to migrate
Vault off NFS to proxmox-lvm-encrypted.
2026-04-22 11:12:19 +00:00