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115 commits

Author SHA1 Message Date
Viktor Barzin
99f9bf8d89 fan-control: power-tune COOL curve to the 60% efficiency knee
Power/temp sweep (2026-06-05) located the cooling-per-watt knee at ~60%:
60->70% buys only -2C for +21W, and 70->100% buys 0C for +54W (the CPU
floors ~59C at cluster load, so more airflow does nothing). Re-tune the
COOL curve to cap its normal band at 60% (~303W, ~61C); 80/100% become a
high-load safety ramp (>=73/79C) before the 83C ceiling. QUIET unchanged
(already at the 281W / 4800rpm floor). Saves up to ~75W (~650 kWh/yr) vs
full-tilt for the last ~2C. Tests + design doc updated; verified live
(63C, 60%, ~267W).

[ci skip]

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-05 09:19:12 +00:00
Viktor Barzin
90ad6b9125 fan-control: presence-aware IPMI fan curve for the R730 PVE host
The iDRAC stock curve runs the CPU at ~72°C on the 7080 RPM floor even
under load (optimises for quiet, not cool). Add a bash daemon + systemd
unit that drives the chassis fans from CPU temp on two curves, picked by
garage occupancy (the server is in the garage): COOL when empty
(measured ~58-65°C under load), QUIET near the silent floor when the
ha-sofia garage door shows someone is there (open, or <15min since last
activity).

Manual fan mode is backstopped: bash EXIT trap + systemd ExecStopPost
hand fans back to Dell auto on stop/crash; CPU>=83°C or repeated IPMI
failures do the same. Pushgateway metrics (job=fan_control). 36 unit
tests cover the pure curve/hysteresis/presence/parse logic; DRY_RUN +
RUN_ONCE for integration checks. Deployed and verified on 192.168.1.127
(CPU 70->58°C in cool mode, hysteresis stepping confirmed).

Design:  docs/plans/2026-06-04-pve-fan-control-design.md
Runbook: docs/runbooks/fan-control.md

[ci skip]

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-05 09:19:11 +00:00
Viktor Barzin
ae252f9116 cluster-health: ha_integrations — skip disabled + ignored config entries
check_ha_integrations counted any config entry with state=not_loaded as a
problem, but HA marks intentionally-off entries that way too: disabled_by
set (user/integration disabled it) and source=="ignore" (a discovered
integration the user chose to ignore — never meant to load). On ha-sofia
2026-06-04 this false-WARNed on 6 entries that are all intentional —
wyoming faster-whisper/piper + ollama (disabled_by=user) and
mass_queue/dlna_dms(EMO-LAPTOP2)/yalexs_ble (source=ignore).

Skip disabled/ignored entries; only genuine setup_error/setup_retry/
not_loaded (without disabled/ignore) now flag. Verified: check #27 -> PASS
"All 96 integrations loaded".
2026-06-05 09:19:11 +00:00
Viktor Barzin
31b8104b43 cluster-health: uptime_kuma check — only count status==0 as down
check_uptime_kuma flagged a monitor as down whenever its last heartbeat
status != 1, and treated "no beats" as down too. But uptime-kuma status 2 =
PENDING (mid-retry) and 3 = MAINTENANCE are not outages, and no-beats = no
data. So a monitor caught in a momentary pending/retry state at check time
produced a false "internal/external down(N)" WARN — observed twice on
2026-06-04 (Novelapp, then ha-sofia) for monitors uptime-kuma itself logged
ZERO downs against over 24h (0/2880 and 0/288 beats).

Count a monitor as down ONLY on an explicit DOWN beat (status==0); pending,
maintenance, and no-data are not-down. Real outages still flag (uptime-kuma
persists status==0 beats for genuine downs).
2026-06-05 09:19:10 +00:00
Viktor Barzin
b64d8d6168 cluster-health: add #47 ghost-disk drift check; fix immich_search set -e crash
Check #47 "Proxmox CSI — Ghost-Disk Drift": per node, compares the real
virtio-scsi CSI disk count in `qm config <vmid>` (SSH PVE) against the
attached proxmox-CSI VolumeAttachments k8s tracks. Catches orphaned "ghost"
disks left by failed detaches (query-pci QMP timeouts) that the scheduler's
28-LUN guard can't see — exactly the drift that wedged the MAM grabber on
node3 (13 tracked vs 23 real). PASS reconciled; WARN drift>0 or real 20-24;
FAIL real ≥25 (near the LUN cap). Already flagging node6 at 21 disks.
Single `qm list` + one `qm config` per VM keeps it ~3s (the naive
once-per-VM version timed out the parallel runner).

Also fixes a PRE-EXISTING set -e crash in #46 immich_search (introduced by
138894cd): `pct=$(kubectl exec … | tr -d ' ')` and the dur_ms probe were
unguarded, so with `set -o pipefail` a non-zero psql/exec propagated and
tripped `set -e`, killing the check before json_add. It silently dropped
from every parallel report and broke --serial entirely (whole run aborted).
Guarded both substitutions with `|| true`; the existing `=~` numeric checks
already handle the empty case. immich_search now reports PASS/WARN instead
of vanishing.
2026-06-05 09:19:10 +00:00
Viktor Barzin
23d87d8885 cluster-health #20: fix false NFS FAIL on Linux (nc -G is macOS-only)
The NFS connectivity check fell through to `nc -z -G 3 192.168.1.127 2049`
when `showmount` is absent (the DevVM ships no nfs-common). But `-G` is a
macOS/Darwin-only connect-timeout flag — OpenBSD/GNU nc on Linux rejects it
with "invalid option -- 'G'", so the elif failed and the check reported
"NFS unreachable" on every Linux run even though port 2049 was wide open
(confirmed via /dev/tcp). All deployment/PVC/statefulset checks were green
throughout — a real PVE NFS outage would have taken down 30+ services.

Fix: use the portable `-w` timeout flag, and add a final bash /dev/tcp
fallback so the probe is correct even on hosts with neither showmount nor a
usable nc.
2026-06-05 09:19:07 +00:00
Viktor Barzin
f201e4573e immich: fix slow context search — prewarm clip_index + latency alert/healthcheck
Context (smart) search latency was caused by the 665MB vchord clip_index
decaying out of PG shared_buffers (~33% resident -> ~1.8s cold ANN reads vs
~4ms warm), NOT by yesterday's ML MODEL_TTL/clip-keepalive change (CLIP textual
is warm ~15ms on GPU). The postStart prewarm runs once at pod start and
pg_prewarm.autoprewarm only re-warms at startup, so the index decays under job
buffer-pressure over days.

- clip-index-prewarm CronJob (immich, */5): pg_prewarm('clip_index') keeps the
  whole index resident -> searches stay ~4ms.
- immich-search-probe CronJob (immich, */5): times a random-vector ANN query +
  reads clip_index residency, pushes gauges to the Pushgateway.
- Prometheus alerts ImmichSmartSearchSlow / ImmichClipIndexColdCache /
  ImmichSearchProbeStale (+ inhibition when the probe is stale).
- cluster_healthcheck.sh check #46 check_immich_search (TOTAL_CHECKS 45->46).
- Docs: infra CLAUDE.md immich note, monitoring.md, cluster-health skill.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-05 09:19:07 +00:00
Viktor Barzin
a2fa912b44 cluster-health: add check #45 — HA Sofia Status Dashboard
Mirrors the verdict of emo's curated Барзини → Статус Lovelace view
(dashboard-barzini / path 'status', 8 sections, ~43 mushroom-template
cards). Pulls the dashboard config via the HA WebSocket API (one-shot,
shared cache), batch-renders every card's secondary Jinja template
against /api/template in a single POST, and classifies the rendered
text per card:

  FAIL — contains "Offline" / "Disconnected" / "Разкачен" / "— No data"
  WARN — contains "⚠️" / "Abnormal" / "Trouble (" / "(ниска)" /
         "Пълен резервоар" / "Грешка" / "attention" / "Внимание"

Roll-up is a single check with a per-section breakdown
(Сигурност 0F/0W/4P; Мрежа 0F/1W/10P; …). On WARN/FAIL the non-quiet
non-JSON path lists each offending card with its rendered status line.

Verified live against ha-sofia: 2 offline devices (Пералня, Гардероб
спалня) and 1 degraded (NAS_Barzini volume attention, 7% free) surfaced
correctly in both human and JSON output.
2026-06-05 09:19:06 +00:00
Viktor Barzin
c7cf21a986 Revert mail LAN-redirect approach; pending VIP-based redesign
The pfSense NAT rdr rules added in f7cf9f07 hardcoded 10.0.20.203
(Traefik LB IP) as the redirect source. That couples mail's LAN
path to Traefik's IP choice — if Traefik moves again (it just
moved .200 → .203 on 2026-05-30), the mail path silently breaks.

Removing the script and the matching doc paragraph; keeping the
networking.md .200 → .203 staleness fix (separate correction).

Follow-up: give the mail HAProxy listener a dedicated pfSense
Virtual IP (IP Alias on opt1), update Technitium internal zone
+ WAN port-forwards to target the VIP, so mail's LAN-side path
is decoupled from any other service's LB IP.
2026-06-03 10:24:25 +00:00
Viktor Barzin
fd35c4f303 pfSense: LAN-side NAT redirect for mail ports landing on Traefik LB IP
Technitium's split-horizon rewrites *.viktorbarzin.me to 10.0.20.203
(Traefik LB) for the 192.168.1.0/24 Barzini WiFi (TP-Link router has
no hairpin NAT). The rule is name-agnostic so mail.viktorbarzin.me
(and imap./smtp.) get sent to .203 too — where Traefik does not
listen on 25/465/587/993. iOS Mail on Barzini WiFi silently hangs
while Roundcube (port 443 via Traefik) keeps working.

Adds pfSense NAT rdr rules so traffic to 10.0.20.203:{25,465,587,993}
gets redirected to 10.0.20.1 (the mail HAProxy listener already
serving the public path). Loaded on every incoming interface by
pfSense rule generation, so any LAN/VPN client falling into the
split-horizon answer lands on the right service unchanged.

Includes idempotent reproducer script (mirrors the existing
pfsense-haproxy-bootstrap.php pattern) and the networking.md
mail carve-out paragraph plus the stale .200 → .203 reference.
2026-06-03 10:24:25 +00:00
Viktor Barzin
848cc7211f t3code: track t3 nightly via health-checked auto-updater
Move t3 from pinned stable (0.0.24, catalog capped at opus-4-7) to the nightly
channel so new models (Opus 4.8) land as t3 ships them. t3-autoupdate (daily
systemd timer) pulls t3@nightly, but applies the Keel-incident lesson: it
health-checks the new binary on a throwaway serve and AUTO-ROLLS-BACK on
failure, and restarts only IDLE per-user instances (defers any with an active
agent child) so an in-flight session is never killed by an update.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
d27df1f321 t3code: dispatch — strip @domain from X-authentik-username (Authentik injects email)
Authentik injects the full email (e.g. vbarzin@gmail.com), but /etc/ttyd-user-map
and dispatch.json key on the local part (vbarzin), so every real login hit
403 'no instance provisioned'. Strip @domain before lookup, matching the
terminal stack's tmux-attach.sh. Verified: vbarzin@gmail.com / emil.barzin@gmail.com
-> 302 (own instance); unmapped/no-header -> 403.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
9f551e3c13 t3code: harden dispatch — dedicated user + validated t3-mint + scoped sudoers
Run t3-dispatch as an unprivileged dedicated user instead of wizard (who has
full sudo). Privileged minting goes through /usr/local/bin/t3-mint, which
validates the target against /etc/ttyd-user-map before minting as that user;
sudoers permits t3-dispatch to run only that wrapper. Compromise of the
network-facing service can mint pairing tokens for mapped users at most.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
0472f67d49 t3code: devvm dispatch + auto-pair service (Go)
Routes X-authentik-username -> per-user t3 instance; on no t3_session
cookie, mints a pairing token (as the OS user) and exchanges it at
/api/auth/bootstrap, injecting the session cookie. Listens :3780, reads
/etc/t3-serve/dispatch.json. Constants from the Task-1 auth-contract spike.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
72aba7da32 t3code: reconcile per-user t3 instances from /etc/ttyd-user-map
Sticky port allocation (3773+), enables t3-serve@<user>, emits
/etc/t3-serve/dispatch.json for the dispatch service. systemd timer
(OnBootSec+hourly) mirrors the apply-mbps-caps pattern.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
f8a63fdacd t3code: per-user t3-serve@ systemd template (User=%i file isolation)
Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-02 19:24:30 +00:00
Viktor Barzin
a382683c0e infra: fix containerd forgejo-registry redirect .200->.203 (+skip_verify)
Traefik moved off shared .200 to its dedicated .203 on 2026-05-30, but the
containerd hosts.toml redirect for forgejo.viktorbarzin.me still pointed at the
now-dead .200:443 -> every FRESH forgejo pull failed (cached images kept
running, so it stayed hidden until a new image tag was pulled). Retarget to
.203 and add skip_verify (node dials Traefik by IP; cert is for
forgejo.viktorbarzin.me) in both the new-node cloud-init and existing-node
deploy scripts. Already rolled to all 7 nodes (rewrite + restart containerd,
no drain). Doc fix in .claude/CLAUDE.md.
2026-06-01 21:22:05 +00:00
Viktor Barzin
ddd582a28c backup: stop offsite-copying regenerable data; shrink nextcloud backup; pin nextcloud image
The offsite Synology hit 97% — the Backup share grew +670G in a week, traced
to the 2026-05-26 change that began mirroring large regenerable services
offsite, plus an unbounded nextcloud.log bloating its backups to 87G.

- nfs-mirror: re-exclude ollama, prometheus-backup, audiblez, ebook2audiobook
  (regenerable; live-only on sdc). Keep *-backup DB dumps (real safety copies).
- offsite-sync Step 2: nfs-ssd leg is now immich-only; ollama/llamacpp on the
  SSD no longer ship offsite (re-pullable models).
- daily-backup: skip nextcloud/nextcloud-data-proxmox (orphaned pre-encryption
  PV, still backed up weekly).
- nextcloud: cap+rotate the log (log_rotate_size=10MB); the dedicated backup
  now excludes html/ (app code, from image), logs, and preview cache and keeps
  only the latest copy (pvc-data holds version history) → <5G (was 87G).
- nextcloud: pin image to 32.0.9 in chart_values. A 2026-05-26 Keel bump moved
  the live pod to 32.0.9 (data migrated to 32.0.9.2) but TF still defaulted to
  32.0.3; reconciling that drift this session rolled a 32.0.3 pod that
  CrashLooped on the downgrade. Pinning eliminates the drift.

Docs: backup-dr.md + infra CLAUDE.md updated (add nfs-mirror, new exclusions).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-01 15:15:26 +00:00
Viktor Barzin
f677794379 cluster_healthcheck.sh: run checks in parallel (~3x speedup)
Each check function only reads cluster state and mutates in-memory
counters; that makes it safe to isolate each one in a subshell, write
stdout to a per-check temp file, and replay outputs in original order
after all jobs finish. Counters/JSON_RESULTS replicated through marker
lines (###HCK###PASS:N etc.) so the aggregate state matches the serial
run exactly.

Pre-fetch the HA Sofia cache once in the parent so the four HA checks
share a single API round-trip instead of each subshell re-fetching.
Auto-fix mode forces --serial so mutation order stays deterministic.

New flags: --parallel N (default 12, env HEALTHCHECK_PARALLEL_JOBS),
--serial. Diminishing returns past ~12 workers.

Benchmark (--quiet, 44 checks): 53s serial -> 18s parallel-12.
2026-05-27 19:46:40 +00:00
Viktor Barzin
3f0c429d46 offsite-sync: add || true to Step 2 HDD grep|while pipeline
Mirrors the SSD section's pattern. If the LAST iteration of the
`while IFS= read -r f; do [ -f "$f" ] && echo "${f#/srv/nfs/}"; done`
body sees a file that was deleted between inotify capture and now
(e.g. an immich encoded-video temp file that got cleaned up), the
while loop returns 1, pipefail propagates, set -e kills the script
silently before reaching the rsync. No log line, just disappears.

Pre-existing bug; only exposed today after pruning the bypass regex
to immich-only — when the regex was broader, the last match in the
sorted dedup'd inotify log happened to be a live file often enough
that the bug stayed dormant. Validated by full e2e run:
  1120 nfs/immich files + 2285 nfs-ssd files shipped successfully.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-26 19:55:33 +00:00
Viktor Barzin
37d88ce50e nfs-mirror: weekly Mon 04:00 → daily 02:00
Steady-state delta runs in 10-20 min and the weekly cadence left a
real RPO gap: app data under /srv/nfs/<svc>/ that isn't a PVC
(captured by daily-backup) or a *-backup CronJob (captured daily by
the CronJob writing to /srv/nfs/<svc>-backup/) was on a 7-day worst
case for off-disk durability. Affected paths include nextcloud shared
files, audiobookshelf library, mailserver Maildir, calibre, servarr
metadata, real-estate-crawler scraped data, openclaw agent state.
Daily cadence drops their RPO to ~24h at negligible cost.

Slot: 02:00, 3h ahead of daily-backup (05:00) so the manifest is
populated before offsite-sync reads it at 06:00.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-26 19:00:10 +00:00
Viktor Barzin
41fb7c4a76 backup pipeline: prune sda-bypass list to immich-only
Previously /srv/nfs/{ollama,audiblez,ebook2audiobook,*-backup} took
the sdc → Synology direct leg. They now ride sdc → sda → Synology
pve-backup/ via nfs-mirror like every other NFS subtree, so sda
becomes the single canonical mirror and Synology only has to ingest
one feed for the bulk of cluster state.

frigate + temp dropped from BOTH legs (no backup anywhere) per
explicit user ask — frigate is a 14d camera ring, temp is scratch.
prometheus/loki/alertmanager dropped as no-op (orphan dirs that
no longer exist on /srv/nfs).

Also: nfs-mirror's manifest collection switched from find -newer
(mtime) to find -cnewer (ctime) — rsync -t preserves source mtime
on dest, so freshly-written files looked "older than \$STAMP" and
the 2026-05-26 full mirror run captured only 2 of 800k transferred
files. Hit during this session, recovered via .force-full-sync.

Operational result post-rollout:
- sda 87% → 70% (anca-elements 423G deleted, +260G new dirs)
- /Viki/nfs/ on Synology: was 24 stale dirs (~430G), now immich only
- Synology free: ~300G → ~430G+ once btrfs reclaim catches up

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-26 18:22:01 +00:00
Viktor Barzin
8ed427a7e4 cloud-init: hands-off k8s worker provisioning + 5 bug fixes
Goal: re-clone the worker template, boot, and have it appear as `kubectl
get nodes …Ready` with no manual steps. Adds `scripts/provision-k8s-worker
NAME VMID IP` and rebuilds the cloud-init pipeline that was failing five
distinct ways on a clean boot.

Bugs fixed (all hit during the k8s-node5 + k8s-node6 builds today):

1. `indent(6, containerd_config_update_command)` indented the bodies of
   `cat >> /etc/containerd/config.toml <<'CONTAINERD_GC'` heredocs, so
   [plugins.*] TOML sections landed in /etc/containerd/config.toml at
   col 6 — containerd refused to parse them. Source is now a normal
   .sh file (`modules/create-template-vm/k8s-node-containerd-setup.sh`)
   base64-embedded into `write_files`; YAML whitespace never touches
   the heredoc bodies.

2. The same script tried to `cat >> /etc/containerd/config.toml`
   `[plugins."io.containerd.gc.v1.scheduler"]` etc., which containerd
   v2.2.4's `config default` ALREADY emits. Result: `toml: table …
   already exists`. Patched with sed-in-place overrides instead.

3. Kubelet tuning (sed against /var/lib/kubelet/config.yaml) ran from
   the containerd setup script — BEFORE `kubeadm join` writes that
   file. Sed aborted with "No such file or directory", `set -e` killed
   the script, post-script cloud-init steps kept going (cloud-init
   doesn't stop on runcmd failure). Split into a dedicated
   `k8s-node-post-join-tune.sh` invoked AFTER kubeadm join.

4. cloud_init.yaml fallocate'd a 4G swapfile and `swapon`'d it BEFORE
   kubeadm join. kubelet defaults to failSwapOn=true → exited 1
   immediately. Replaced the swap setup with `swapoff -a` (node4
   already runs this way and the cluster is fine).

5. Without `hostname:` in the shared user-data snippet, Proxmox's
   auto-generated meta-data does NOT include local-hostname when
   `cicustom user=…` is set — so cloud-init falls back to the cloud
   image's default `ubuntu` and `kubeadm join` registers the wrong
   node name. `provision-k8s-worker` now writes a per-node
   `<NAME>-meta.yaml` snippet and passes both via
   `cicustom user=…,meta=…`.

Other improvements rolled in while fixing the above:

- `ssh_public_key` read from Vault (`secret/viktor.ssh_public_key`,
  added today) instead of `var.ssh_public_key`. The last
  `terragrunt apply` was run with that var empty, leaving the snippet's
  `ssh_authorized_keys` with a single blank entry; the wizard user
  was effectively locked out of every fresh node.
- `cloud_init.yaml` adds `/etc/systemd/resolved.conf.d/global-dns.conf`
  with `DNS=8.8.8.8 1.1.1.1, FallbackDNS=10.0.20.201`. Without it,
  systemd-resolved only consulted Technitium (link-level), which
  returns NXDOMAIN for `forgejo.viktorbarzin.me` — kubelet pulls from
  the Forgejo registry then failed DNS until I patched it manually
  on node5.
- k8s apt repo bumped v1.32 → v1.34 (matches cluster).
- The containerd setup script now creates hosts.toml for forgejo,
  quay, registry.k8s.io in addition to docker.io + ghcr.io. node3/4
  had these added by hand post-bootstrap; now they're baked in.
- `config_path` sed matches both `""` (containerd v1) and `''`
  (containerd v2.x). Without the v2 match, the certs.d mirror dir was
  silently ignored.
- `proxmox-csi` node map adds k8s-node5 + k8s-node6 entries so CSI
  topology labels (region/zone, max-volume-attachments=28) apply on
  next `tg apply`.
- `stacks/infra/main.tf` shed the 160-line inline containerd setup
  heredoc — that whole thing now lives in the module as a .sh file.

Known unsolved gaps (deferred):

- iscsid restart hangs ~90s on first boot before SIGKILL releases it
  (systemd-resolved restart kicks iscsid via dependency). Adds wall-
  clock time but doesn't block the join.
- `provision-k8s-worker` doesn't run `tg apply` on `proxmox-csi`
  afterward, so the CSI topology labels need a manual apply after
  the node joins. Solving cleanly needs the CSI map to derive from
  `kubectl get nodes` instead of a static local — separate work.
- `var.containerd_config_update_command` is now ignored when
  is_k8s_template=true (replaced by the bundled .sh file). Variable
  kept with a deprecation note to avoid breaking other call sites.

E2E proof: k8s-node6 (VMID 206) boots hands-off from
`provision-k8s-worker k8s-node6 206 10.0.20.106` and appears as
`kubectl get nodes …Ready` ~7 min later (most of which is the apt
package_upgrade — separate optimization).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-26 11:52:00 +00:00
Viktor Barzin
56a338f80b scripts: hook apply-mbps-caps into the PVE host as a systemd timer
The qm-set I/O caps were previously only applied by manual one-shot
runs of apply-mbps-caps.sh, so any config drift (manual `qm set`,
config restored from /mnt/backup/pve-config like we did on 2026-05-26,
fresh VM clone) would leave the affected VM uncapped until someone
remembered to re-run the script.

Adds apply-mbps-caps.service (Type=oneshot) + apply-mbps-caps.timer
firing:
  - OnBootSec=5min        — catches PVE host reboots & restored configs
  - OnCalendar=hourly     — catches manual qm-set drift / fresh clones
  - Persistent=true       — runs missed schedule after PVE downtime
  - RandomizedDelaySec=2min

Same install pattern as the other PVE operational scripts (nfs-mirror,
daily-backup, offsite-sync-backup, lvm-pvc-snapshot — memory id=609 +
id=542). Source in this repo, deployed to /usr/local/bin + /etc/
systemd/system/ on the PVE host.

Script hardening: kept `set -uo pipefail` but dropped `-e` so one
missing VM doesn't abort the rest; each VM is gated on `qm status`
existence; added a fast-path "already at target" no-op log line for
quiet hourly runs.

Installed on PVE (192.168.1.127) and smoke-tested: all 8 VMs caps
re-applied successfully, next run 12:00 EEST. Journal: `journalctl
-u apply-mbps-caps -f` on the PVE host.
2026-05-26 08:12:15 +00:00
Viktor Barzin
232409e798 scripts: per-VM I/O cap script — apply-mbps-caps.sh
Idempotent qm-set script for the per-VM I/O caps on the PVE host's sdc
thin pool (2026-05-26 session, beads code-9v2j). Caps protect each
Linux VM's share of sdc so a runaway workload (e.g. the 2026-05-23/26
alloy IO storm — memory id=2726) cannot saturate the disk for everyone.

Was sitting in /tmp on PVE — moving the source under version control
and installing to /usr/local/bin/ alongside the other PVE operational
scripts (nfs-mirror, daily-backup, offsite-sync-backup; pattern from
memory id=609). Survives PVE host reboots; safe to re-run on any node
rebuild to restore the caps.

VMIDs covered (Linux only — pfSense 101 and Windows10 300 skipped):
  102 devvm 60/60   103 home-assistant 40/40   200 k8s-master 100/60
  201 k8s-node1 150/120   202 k8s-node2 150/120   203 k8s-node3 150/120
  204 k8s-node4 150/120   220 docker-registry 40/40
2026-05-26 08:06:15 +00:00
Viktor Barzin
d5f73ce109 backup: exclude /anca-elements/ from nfs-mirror + offsite Step 1
Anca's photos are being ingested into Immich (started 2026-05-24
afternoon), so /srv/nfs/immich/library/ becomes the canonical copy
for those photos. The separate /srv/nfs/anca-elements/ archive tree
+ its sda mirror at /mnt/backup/anca-elements/ are now redundant.

Going forward:
- nfs-mirror EXCLUDES /anca-elements/ so future weekly runs don't
  re-touch the 771G subtree (also no longer required since Immich
  has the data via its NFS library).
- offsite-sync Step 1 also excludes /anca-elements/ — the historical
  771G under /mnt/backup/anca-elements/ stays on sda for now but is
  NOT shipped to Synology pve-backup/ (Immich's library reaches
  Synology via Step 2 bypass leg anyway).

The 771G on /mnt/backup/anca-elements/ will be cleaned up manually
once Immich ingest completes and we verify all photos are in the
Immich library. Same for /srv/nfs/anca-elements/ on sdc thin pool —
freeing both would reclaim ~1.5 TB across sdc + sda.

In-flight context: today's nfs-mirror first run was killed mid-flight
at ~70% (was at /srv/nfs/postgresql/). The killed run wrote ~200G of
service NFS subtrees to /mnt/backup/<svc>/, then sda hit 95% used,
prompting this change. Next nfs-mirror run will not touch
anca-elements and will fit comfortably (~250G total for the keep-list
minus anca-elements).
2026-05-24 18:34:41 +00:00
Viktor Barzin
c948dc0dbe backup pipeline: flock manifest + cap + drop LAN -z
Three more audit fixes from the 2026-05-24 backup-pipeline review:

#5 (S1 race) — manifest flock
  daily-backup and nfs-mirror both append to /mnt/backup/.changed-files.
  If they overlap (nfs-mirror Mon 04:11 running long, daily-backup
  starting Mon 05:00), concurrent appends from `find | tee` and
  `find | sed >>` could interleave mid-line — partial paths would slip
  past rsync's --files-from. Both scripts now share a manifest_append()
  helper using `flock -x` on /mnt/backup/.changed-files.lock. The 4
  daily-backup call sites + the 1 nfs-mirror call site all pipe through
  it instead of redirecting directly.

#7 (S2 unbounded manifest)
  daily-backup gains check_manifest_size() invoked after the PVE-config
  append (the last manifest writer of the run). Above MANIFEST_MAX_LINES
  (500k) it touches /mnt/backup/.force-full-sync — offsite-sync's Step 1
  now treats that flag the same as day-of-month ≤ 7 (full sync with
  --delete) and clears it on success. Catches the "Synology unreachable
  for many days" edge case where the manifest would grow unbounded.

#9 (wear — drop -z on LAN hops)
  offsite-sync rsync calls to Synology over the same 192.168.1.0/24
  gigabit LAN had `-rltz`. Compression burns CPU on the PVE host (already
  IO-busy) and gives nothing on a saturated GigE link. Dropped to `-rlt`
  on all 5 offsite rsync invocations (Step 1 full + Step 1 incremental +
  Step 2 full nfs + Step 2 full nfs-ssd + Step 2 incremental).

Other adjustments:
- nfs-mirror's find-after-rsync now also excludes the new state files
  (.changed-files.lock, .force-full-sync) when populating the manifest.
- offsite-sync Step 1 full-sync excludes the same .force-full-sync flag
  so it doesn't ship to Synology.

Deployed to PVE host (/usr/local/bin/{daily-backup,nfs-mirror,
offsite-sync-backup}). Currently in-flight nfs-mirror run is unaffected
(bash loaded the old script into memory at start). Next runs use the
new behaviour.

Refs: 2026-05-24 audit Section 2 items #1 (manifest race), #4 (unbounded
manifest), #6 (LAN -z wear).
2026-05-24 16:27:42 +00:00
Viktor Barzin
4798583db7 backup pipeline: S1 fixes from 2026-05-24 audit
Three immediate fixes surfaced by the backup-pipeline audit:

1. **S1 silent-loss race fix** (daily-backup.sh:142): remove the
   `> "${MANIFEST}"` truncation at the start of daily-backup. Truncation
   already lives in offsite-sync-backup at line 159, gated on a successful
   sync. With both scripts truncating, an offsite-sync failure followed by
   the next morning's daily-backup would silently wipe yesterday's
   unconsumed manifest entries — those files would only reach Synology
   via the monthly full sync (1st-7th of month). Now only offsite-sync
   truncates, and only on success.

2. **Missing alert OffsiteBackupSyncFailing**: documented in backup-dr.md
   but was never added to prometheus_chart_values.tpl. Step 1 or Step 2
   failure pushes offsite_sync_last_status=1 but nothing read it. Added.

3. **wear: drop `-z` from local-only rsyncs** (daily-backup.sh:218 PVC
   snapshot rsync + line 347 /etc/pve sync). Both are local-to-sda
   transfers — compression wastes CPU and yields nothing (gigabit local
   path, intermediate disk doesn't benefit).

Bonus cleanups (zero functional impact):
- "Weekly backup starting/complete" → "daily-backup starting/complete"
  (the timer is daily, not weekly — legacy from earlier monthly-rotation
  schedule).
- "--- Step 2: PVC file copy ---" → "Step 1:" (was numbered from 2 with no
  Step 1 above).
- **wear: pfSense full filesystem tar now Sunday-only** instead of daily.
  config.xml stays daily (it's the primary restore artifact and tiny).
  Full tar is forensic recovery only — re-tarring ~100MB+ daily writes
  ~3G/month to sda + Synology for unchanged content. Weekly is plenty.

docs/architecture/backup-dr.md: rewritten Overview + 3-2-1 breakdown to
reflect today's two-leg architecture; added a "2026-05-24 session"
changelog summary at the top; added a "Synology snapshot management"
subsection with the sudo + `synosharesnapshot` recipe (DSM API is gated
by 2FA so this is the only programmatic path); updated Key Files table
with nfs-mirror + the Synology SSH access notes.

Open follow-ups from the audit (S2 — file as beads if pursued):
- Factor two-leg invariant into /etc/backup-skip-list.conf sourced by
  both nfs-mirror.sh and offsite-sync-backup.sh.
- Manifest write-collision flock between nfs-mirror Mon 04:11 and
  daily-backup Mon 05:00.
- Unbounded manifest cap (force full sync if > 500k lines).
- Synology free-space scraper + alert.
- LVM thin pool meta-pool fill alert.
- nfs-change-tracker.service heartbeat to Pushgateway.
- Synology config drift TF surface (snap retention, share defs).
2026-05-24 16:18:44 +00:00
Viktor Barzin
9277d71d81 nfs-mirror: append transferred files to offsite-sync manifest
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Step 1 of offsite-sync-backup is incremental on non-monthly days,
driven by /mnt/backup/.changed-files which only daily-backup wrote
to. nfs-mirror's writes were therefore invisible to Step 1 until the
next monthly --delete pass — which would *also* wipe data
pre-positioned on Synology pve-backup/ (e.g. the in-place btrfs
rename we just did to relocate ~160G of NFS subtrees from
/Backup/Viki/nfs/<svc>/ to /Backup/Viki/pve-backup/<svc>/).

Fix: snapshot a timestamp before rsync, then after rsync use
`find -newer $STAMP -type f -printf '%P\n'` to enumerate every file
nfs-mirror created/modified and append to the manifest. Paths are
relative to /mnt/backup/ (matches Step 1 --files-from expectation).
State files are excluded.

The current in-flight first run started before this patch was
deployed, so its writes won't auto-populate the manifest — a one-off
manual backfill will be done after it completes.
2026-05-24 15:32:22 +00:00
Viktor Barzin
15745eab2f backup: retire anca-elements-mirror + anca-elements-sync.sh
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Both subsumed by nfs-mirror (deployed earlier this session) — see
commit 4d756be4. anca-elements-sync.sh is now dead code because its
upstream (Synology /volume1/Backup/Anca/Elements) was deleted today
once the sda mirror was parity-verified (109,624 files /
827,480,937,976 bytes equal both sides). PVE NFS is the source of
truth for the archive from here on.

Final script inventory on the PVE host (down from 6 to 4):
- /usr/local/bin/daily-backup           (block PVCs + sqlite + pfsense)
- /usr/local/bin/lvm-pvc-snapshot       (snapshot management)
- /usr/local/bin/nfs-mirror             (NFS local mirror to sda)
- /usr/local/bin/offsite-sync-backup    (sda + bypass-list NFS to Synology)
2026-05-24 14:58:55 +00:00
Viktor Barzin
4d756be4f5 backup: consolidate to one local-mirror script + invert offsite filter
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Before this commit, the in-flight design split anca-elements (its own
mirror script + timer) from the rest of /srv/nfs (still going to
Synology via inotify-tracked offsite-sync). It also meant Synology
received some bytes via both paths (sda → Synology AND direct NFS →
Synology), which doubled consumption.

This commit collapses both into a clean 3-2-1:

  Copy 1 (sdc):       live /srv/nfs/* + cluster block PVCs
  Copy 2 (sda):       /mnt/backup/{pvc-data,sqlite-backup,pfsense,
                                   pve-config,<critical-nfs>/}
                      ← daily-backup + nfs-mirror (one script each)
  Copy 3 (Synology):  /Backup/Viki/{pve-backup,nfs,nfs-ssd}
                      ← offsite-sync-backup Step 1 (sda → Synology)
                        + Step 2 (sda-BYPASS paths only → Synology direct)

scripts/nfs-mirror.{sh,service,timer}:
  New consolidated weekly mirror. Replaces anca-elements-mirror (to be
  removed in a follow-up after the current in-flight rsync completes,
  parity-verified, and Synology source-of-truth is deleted). Single
  rsync /srv/nfs/ → /mnt/backup/ with an explicit EXCLUDES list that
  drops paths not worth a local 2nd copy: immich (1.2T — too big),
  frigate (14d ring), prometheus/loki (rebuildable), ollama/llamacpp/
  audiblez/ebook2audiobook (re-fetchable), *-backup (already backups),
  temp/alertmanager (transient). Nice=10, IOSchedulingClass=idle.

scripts/offsite-sync-backup.sh:
  Step 2 (NFS → Synology) filter inverted: instead of `--exclude=
  anca-elements/`, it now `--include`s only the sda-BYPASS paths
  (immich, frigate, prometheus, *-backup, …). The bypass-include
  regex MUST stay in lockstep with nfs-mirror's EXCLUDES — they are
  complementary and any drift creates either gaps or duplication on
  Synology. Comment in the script flags this.

monitoring alerts: renamed AncaElementsMirror{Stale,Failing} to
NfsMirror{Stale,Failing} matching the new metric job name
`nfs-mirror`. Thresholds unchanged.

docs/architecture/backup-dr.md: rewritten Step 1/Step 2 sections and
added the bypass-list rationale + cross-reference between scripts.

NOT YET DEPLOYED — gated on the in-flight anca-elements-mirror rsync
finishing + parity verification + Synology /volume1/Backup/Anca/
Elements deletion. The old scripts (anca-elements-{mirror,sync.sh})
remain on the PVE host until then, and will be removed in a cleanup
commit.
2026-05-24 12:49:20 +00:00
Viktor Barzin
6db64fe060 anca-elements: weekly local mirror sdc → sda (replaces Synology as 2nd copy)
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Synology is being removed as a host for the Anca/Elements archive
(770G). /srv/nfs/anca-elements on PVE becomes the source of truth;
sda /mnt/backup/anca-elements becomes the single-disk-failure mirror.
No offsite for this archive — by design.

- scripts/anca-elements-mirror.sh: rsync -rlt --delete -H, idempotent,
  pushes anca_elements_mirror_last_{run_timestamp,status,bytes} to
  Pushgateway, lockfile in /run, SIGTERM-safe (status=2 on abort).
- .service: oneshot, Nice=10, IOSchedulingClass=idle, 5h timeout.
- .timer: weekly Mon 04:00, Persistent=true, 15-min randomised delay.

Deployed to PVE host; timer enabled; initial 770G sync running in
background. Synology original to be deleted after first run completes
and parity is verified.

docs/architecture/backup-dr.md: documents Layer 3a + updated path
exclusion rationale (PVE is now upstream, not downstream).
2026-05-24 11:51:52 +00:00
Viktor Barzin
34f8c0f537 docs+scripts: lock in nextcloud-as-PVE-NFS-browser surface
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- docs/architecture/storage.md: new "Nextcloud as PVE-NFS browser"
  section documenting mount-per-archive + applicable_users model,
  why mount-level ACL beats Files Access Control on NC 30/31, the
  manifest shape (with current applicableUsers + enableSharing
  fields), and the trade-off
- docs/runbooks/nextcloud-add-archive.md: 5-step runbook to surface
  a new directory under /srv/nfs/* to specific NC users via the
  bootstrap Job
- scripts/anca-elements-sync.sh: deployed at
  /usr/local/bin/anca-elements-sync.sh on the PVE host; fpsync from
  Synology Anca/Elements to /srv/nfs/anca-elements (idempotent +
  resumable). The PVE replica is what the NC /anca-elements mount
  serves; the offsite-sync pipeline excludes this path (committed
  earlier this session) so we don't write it back to Synology

NC usernames are admin/anca/emo (not display names — admin is
Viktor). Stale "viktor" references in the manifest example dropped.
2026-05-24 11:45:01 +00:00
Viktor Barzin
05f047f290 offsite-sync-backup + nfs-change-tracker: exclude /srv/nfs/anca-elements
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The 771G under /srv/nfs/anca-elements is a downstream replica synced
FROM Synology (/volume1/Backup/Anca/Elements) by anca-elements-sync.sh.
The offsite-sync pipeline was copying it back to Synology under
/volume1/Backup/Viki/nfs/anca-elements, creating a self-duplicate
(~122G already partially copied during the last monthly full sync).

- nfs-change-tracker.service: drop anca-elements/ from inotify watch
  (incremental syncs no longer queue these paths)
- offsite-sync-backup.sh: --exclude='anca-elements/' on the monthly
  full rsync; grep -v on the incremental files-from list

Deployed to 192.168.1.127:/usr/local/bin/offsite-sync-backup +
/etc/systemd/system/nfs-change-tracker.service; service reloaded.
2026-05-24 11:03:09 +00:00
Viktor Barzin
4713c3a6d9 k8s-version-upgrade: tigera quiesce + etcd-skip retry + IO-wait alert ignore
Three changes unblocking the autonomous chain for k8s patch upgrades:

1. **phase_master quiesces tigera-operator before drain, restores after.**
   Tigera crashes immediately if apiserver is unreachable (no retry logic)
   and crashlooping it during master static-pod swaps generates ~500MB/s
   disk I/O that pushes kubeadm's 5-min static-pod-hash watch past its
   limit. Quiesce removes the storm contributor; calico data plane keeps
   running unchanged (data plane is the DaemonSet+Typha, operator is just
   the reconciler).

2. **update_k8s.sh retries with --etcd-upgrade=false on the 2nd attempt.**
   For patch upgrades (1.34.7→1.34.8), etcd's image doesn't change — kubeadm
   writes an identical manifest, hash doesn't update, watch times out and
   rolls back forever. The skip-etcd retry sidesteps it for the legitimate
   no-change case while still doing a full etcd upgrade on the first
   attempt (correct for minor-version bumps).

3. **halt_on_alert_query also ignores IngressTTFBHigh + NodeHighIOWait.**
   Both are symptoms-not-causes: ingress latency spikes briefly during any
   pod-restart wave; high IOwait is exactly what upgrade activity causes
   (chicken-and-egg). The inline quiet-baseline check (Ready transition
   <10min) is the real cluster-churn gate.

RBAC: k8s-upgrade-job ClusterRole gains `patch` on deployments + scale
subresource so the chain can do the scale-to-0/back-to-1 on tigera.

These three together get the chain past the cascade that's been blocking
1.34.7→1.34.8 for a week. Long-term fix is still HA control plane
(beads code-n0ow); these are the bridge.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-23 08:40:11 +00:00
Viktor Barzin
4830230984 cluster-health #43: tighten PVE thermal threshold to 65 C
Per Viktor: healthy baseline range is 55-65 C; anything above 65 C is a
signal a VM/workload is using too much CPU and warrants investigation.

Previous thresholds were calibrated to the hardware's TjMax (75/83 C) —
that was too lax, since cluster-load-driven elevation arrives a long
time before throttling. The 65 C cutoff matches the live Prometheus
baseline (Apr 20-May 8 2026: peak 61-69 C, avg 51-55 C) and the
session-observed correlation: above 65 C means the cluster is doing
sustained work that should be looked at, even if hardware is still
nowhere near its limit.

Updated:
  PASS  < 65 C   (within 55-65 baseline)
  WARN  65-82 C  (elevated; check top kvm processes for the culprit)
  FAIL  >= 83 C  (at/above TjMax — throttling imminent)

Verified live: 67 C now WARN (was PASS under the 75 C threshold).
2026-05-22 14:09:08 +00:00
Viktor Barzin
8228171104 cluster-health: add checks 43 + 44 (PVE host thermals + load)
Both new checks SSH read-only to the PVE host and emit PASS/WARN/FAIL
via the standard healthcheck output + JSON. They run alongside the
existing 42 checks and surface the same alerts the 2026-05-20/21
optimization session had to gather by hand.

#43 PVE Host Thermals — Xeon E5-2699v4 package + per-core temps
  Reads every /sys/class/hwmon/hwmon0/temp*_input in one SSH round-trip.
  Thresholds tuned to the live TjMax=83 / Tcrit=93:
    PASS  < 75 °C package
    WARN  75-82 °C  (approaching max, action time)
    FAIL  >= 83 °C  (at/above TjMax, throttling imminent)
  Reports hottest core label too so a single hot core doesn't hide in
  the package average.

#44 PVE Host Load — load avg vs 44-thread capacity
  Reads /proc/loadavg, compares 5-min to thread count (44):
    PASS  load_5 < 30   (< 70% threads busy)
    WARN  30-37         (oversubscribed but not saturating)
    FAIL  >= 38         (~85%+ threads busy — scheduler saturation)
  Uses 5-min so brief work spikes don't false-fail.

Both gracefully WARN-degrade if SSH BatchMode fails, matching the
existing check 36 (LVM PVC snapshots) pattern. TOTAL_CHECKS bumped
42 -> 44 and the dispatcher updated.
2026-05-22 09:55:11 +00:00
Viktor Barzin
2dc7e001bd k8s-version-upgrade: retry kubeadm apply on static-pod-hash timeout
kubeadm's `upgrade apply` waits 5min for each static-pod manifest swap
to be picked up by the kubelet (it polls the pod's
`kubernetes.io/config.hash` annotation via apiserver). On a freshly-rebooted
master with apiserver-to-kubelet status sync lagging, that 5min isn't
enough — kubeadm declares the upgrade failed and rolls back.

The thing is: the etcd container HAS already been swapped to the new
image by then (verified live — pod is on registry.k8s.io/etcd:3.6.5-0
when this fires). kubeadm's check is just slow to notice. The 2nd
attempt sees etcd already on target, skips it, and proceeds cleanly.

Wrap `kubeadm upgrade apply` in a 3-attempt loop with 30s between.
Worker phase doesn't need this — `kubeadm upgrade node` has no
static-pod-hash waits.

Today's autonomous-pipeline session: master phase Failed at 5m on
attempt #1 with this exact error, retried, hit same timeout, gave up
(backoffLimit=1). The wrapper turns this from a fatal pipeline halt
into a "wait a bit, try again" that usually completes on attempt #2.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-21 09:32:29 +00:00
Viktor Barzin
7a1751a668 upgrade-state: filter transient registry digest-check errors
Keel polls ~175 image manifests hourly against public registries.
Transient i/o timeouts and registry 5xx responses are inherent at
that scale and auto-recover on the next poll, but they were tripping
the Apps row into ⚠ attn — pure noise.

Extend benign_re to cover:
  - failed to check digest + (i/o timeout | connection refused
    | connection reset | context deadline exceeded | TLS handshake
    timeout | no such host | EOF)
  - failed to check digest + non-successful response (status=5xx)

Real actionable digest-check failures (HTTP 401 auth, 404 removed
tag) still surface. Persistent registry-side 5xx is owned by the
registry's own monitoring (forgejo-integrity-probe +
RegistryCatalogInaccessible), not by Keel logs.

Tested locally: Apps row flips from ⚠ attn → ✓ healthy after the
filter is in place; remaining errors-line drops to "(none in last
24h)".

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-19 22:06:21 +00:00
Viktor Barzin
34c1d64a88 upgrade-state: suppress known-benign Keel slack-bot-not-configured noise
Keel 1.2.0 registers a Slack socket-mode bot whenever SLACK_BOT_TOKEN is
set, then fails because we don't supply an `xapp-` app-level token:

    bot.slack.Configure(): SLACK_APP_TOKEN must have the prefix "xapp-".
    bot.Run(): can not get configuration for bot [slack]

We don't want the interactive bot — opt-out auto-update + no approval flow
(see stacks/keel/main.tf comment). The Slack NOTIFICATION sender works
independently and continues posting rollout messages to #general fine.

But /upgrade-state's broad `grep level=error` was counting these as real
errors → ⚠ on the Apps row every run. Add a small skip-pattern list so the
two recurring benign lines drop out; any new genuine Keel error still
shows. Reuses `bot.Run()` + `SLACK_APP_TOKEN must have the prev?if|prefix`
(typo in Keel's actual log message preserved as alternation).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-18 19:45:40 +00:00
Viktor Barzin
9a06a76883 k8s-version-upgrade: switch detection cron from weekly to daily
Was `0 12 * * 0` (Sun 12:00 UTC) — patch releases waited up to 6 days
before the chain picked them up. Now `0 12 * * *` (daily 12:00 UTC,
still outside kured's 02:00-06:00 London window). Concurrency is
bounded by Forbid + deterministic job-name idempotency (the detection
job exits early if a preflight Job for the same target already exists),
so back-to-back days can't pile up parallel runs.

- stacks/k8s-version-upgrade/main.tf: var.schedule default + rationale comment
- scripts/upgrade_state.sh: rename next_sunday_noon_utc -> next_daily_noon_utc
  (now returns "Tue 2026-05-19 12:00 UTC" form); change "(Sun cron)" label
  to "(daily cron)"
- .claude/skills/upgrade-state/SKILL.md: cadence column + frontmatter

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-18 18:29:08 +00:00
Viktor Barzin
9e045e2c16 upgrade-state: skill + script + Keel scrape for periodic three-pipeline audit
Three autonomous-upgrade pipelines run independently — Keel for apps
(hourly registry polling), unattended-upgrades+kured for OS, and the
k8s-version-check chain for kubeadm/kubelet/kubectl. Until now there
was no single place to see whether each was healthy, what's pending,
or whether anything's stuck. The /upgrade-state skill collapses the
state of all three into one table you can run before each Sunday's
k8s-version-check fires.

- stacks/keel/main.tf: add Prometheus pod-annotation scrape on
  container port 9300. Surfaces pending_approvals,
  poll_trigger_tracked_images, and registries_scanned_total{image}
  so the skill has a real timeseries (also opens the door to a
  future "pending_approvals > 0 for 24h" alert).
- scripts/upgrade_state.sh: collector + renderer. Three-row table
  (Apps / OS / K8s) + drill-down, --json for piping, exit 0/1/2.
  SSH fan-out (parallel subshells) to all five nodes for apt
  state + reboot-required + uu log; Prometheus query for Keel;
  Pushgateway parse for k8s_upgrade_* gauges. Read-only.
- .claude/skills/upgrade-state/SKILL.md: hardlinked to
  ~/.claude/skills/upgrade-state/SKILL.md so the skill is
  discoverable from both monorepo-rooted and global sessions.

Verification: ran the script, stress-tested the ✗ stalled path by
pushing in_flight=1 + started_timestamp=-100min to Pushgateway and
resetting after — script correctly raised ✗ and exit 2.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-18 10:50:43 +00:00
Viktor Barzin
545cd2b854 healthcheck: probe uptime-kuma via internal Service (port-forward), not public URL
The Uptime Kuma check was hitting https://uptime.viktorbarzin.me, which
sits behind Authentik forward-auth. Authentik 302-redirects the Socket.IO
handshake the uptime-kuma-api library uses, and the library can't
complete the OAuth flow, so every healthcheck reported "Connection
failed" even though the pod was healthy and serving 225 monitors.

Fix: open a transient `kubectl port-forward` to svc/uptime-kuma in the
uptime-kuma namespace for the duration of the check, connect the
library to http://127.0.0.1:<port> (no auth gate), then SIGKILL the
port-forward on the way out. The disown is to suppress bash's "Killed"
job notification on stderr, which corrupted stdout when stderr was
merged for JSON parsing.

Verified end-to-end: healthcheck now reports the real signal —
"external down(3): www, xray-vless, hermes-agent" — the same 3
Cloudflare-facing endpoints flagging in the uptime-kuma logs.
2026-05-11 20:02:57 +00:00
Viktor Barzin
0712a1b659 infra/scripts/tg: enforce ingress_factory auth-comment convention
Every `tg plan/apply/destroy/refresh` now runs
`scripts/check-ingress-auth-comments.py` against the current stack
before invoking terragrunt. The check fails closed if any
`auth = "app"` or `auth = "none"` line in the stack's .tf files lacks
an immediately-preceding `# auth = "<tier>": ...` comment documenting
what gates the app (for "app") or why the endpoint is intentionally
public (for "none").

Why tg-level (not git pre-commit): tg is the universal entry point
for all infra changes. CI runs it, headless agents run it, humans
run it. A pre-commit hook only catches the human path. Wiring the
check into tg means the anti-exposure guard fires regardless of who
or what is invoking terragrunt.

Stack-scoped: each stack documents itself the next time it's edited.
The 30+ existing `auth = "none"` stacks that predate this guard are
not blocked from operating today; they'll need the comment added the
next time someone runs `tg plan` on them — at which point the gate
forces a conscious "yes, this is intentional" moment before any
state change can land.

Skipped on: init, fmt, validate, output, etc. — anything that doesn't
read or write infra state.
2026-05-11 19:18:27 +00:00
Viktor Barzin
2f0e8c88a9 healthcheck: tune noise filters + nvidia-exporter auth=none
Six tuning changes to cluster_healthcheck.sh so PASS sections actually
reflect "nothing to act on":

1. prometheus_alerts: only count severity=warning|critical. Info-level
   alerts (RecentNodeReboot soak, PVAutoExpanding) are by design — the
   alert rule itself sets severity; the script should respect it.

2. tls_certs: lower WARN threshold 30d → 14d. cnpg-webhook-cert
   auto-rotates at 7d before expiry, kyverno tls pairs at 15d, the
   Lets Encrypt wildcard renews weekly; <14d is the only window where
   human attention is genuinely useful.

3. ha_entities: skip mobile_app/device_tracker/notify/button/scene/
   event/image/update domains (transient by design), skip friendly
   names containing iphone/ipad/macbook/tv/bravia/laptop/etc., and
   only count entities whose last_changed > 24h. Was 431/1470,
   most of which were "phone in standby" noise.

4. ha_automations: only flag DISABLED automations as abandoned if
   they've also been untouched (last_changed) for >180 days; raise
   stale threshold 30d → 180d. Was flagging seasonal/holiday-only
   automations as broken.

5. problematic_pods + evicted_pods: exclude pods owned by Jobs.
   CronJob retry leftovers (Error/Failed phase pods that K8s keeps
   around for log inspection) aren't problematic at the cluster level.

6. uptime_kuma: retry the WebSocket login 3x with backoff. Single-
   shot failures were a recurring false-positive even though the
   service was healthy.

Also: nvidia-exporter ingress auth=required → auth=none. HA Sofia's
nvidia REST sensors (Tesla_T4_GPU_Temperature, Power_Usage, etc.) poll
/metrics and got 302'd to Authentik like the idrac/snmp ones did.
Same fix.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-10 22:27:39 +00:00
Viktor Barzin
a58d777059 k8s-version-upgrade: automated kubeadm/kubelet/kubectl upgrade pipeline
Adds a weekly detection CronJob (Sun 12:00 UTC) that probes apt-cache madison
on master for new patches + HEAD pkgs.k8s.io for next-minor availability,
then POSTs to claude-agent-service to dispatch the k8s-version-upgrade agent.

The agent (.claude/agents/k8s-version-upgrade.md) orchestrates:
  pre-flight (5 nodes Ready + halt-on-alert + 24h-quiet + plan target match)
    -> etcd snapshot save
    -> optional master containerd skew fix
    -> apt repo URL rewrite (minor bumps only)
    -> drain/upgrade/uncordon master via ssh < update_k8s.sh
    -> sequential workers k8s-node4 -> 3 -> 2 -> 1 with 10-min soak each
    -> post-flight verification

Two new Upgrade Gates alerts catch failure modes:
  - K8sVersionSkew (kubelet/apiserver gitVersion mismatch >30m)
  - EtcdPreUpgradeSnapshotMissing (in_flight without snapshot_taken >10m)

update_k8s.sh refactored to take --role / --release args; the agent shells
it into each node via SSH pipe. update_node.sh annotated as OS-major path.

Operator-facing docs: docs/runbooks/k8s-version-upgrade.md and a new section
in docs/architecture/automated-upgrades.md.

Secrets: secret/k8s-upgrade/{ssh_key,ssh_key_pub,slack_webhook} (ed25519
keypair distributed to all 5 nodes via authorized_keys; slack_webhook
reuses kured webhook URL on initial deploy).
2026-05-10 19:07:42 +00:00
Viktor Barzin
c647791774 scripts: timeout rsync + sqlite calls in daily-backup
Per-PVC rsync had no timeout, so any single hung PVC (e.g. on a
corrupted snapshot or a sqlite held open by a writer) blocked the
whole script until systemd's 4h TimeoutStartSec kicked in, leaving
every later PVC silently unbacked. Today's run hung on
mailserver/roundcubemail-enigma-encrypted at 05:09 and didn't recover
— hence WeeklyBackupFailing alert.

Now:
- rsync per PVC: timeout 30 min, exit 124 logged separately
- sqlite3 per database: timeout 5 min
- /etc/pve rsync: timeout 5 min

Each timed-out PVC bumps PVC_FAIL but the loop keeps moving.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-10 18:39:07 +00:00
Viktor Barzin
64c71615e8 scripts: cluster_healthcheck defaults to ~/.kube/config
The previous default of $(pwd)/config required running the script from
the infra/ directory or always passing --kubeconfig. From a parent
shell or any other working directory, the lookup hit a non-existent
file and kubectl returned a stale-token error, masking real check
results.

Now: use $KUBECONFIG if set, then ~/.kube/config, then fall back to
$(pwd)/config for backwards compatibility.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-10 18:12:40 +00:00
Viktor Barzin
cfe969fe43 backup: fix daily-backup silent failures, postiz pg_dump CronJob, doc reconcile
daily-backup ran out of its 1h budget and SIGTERMed for 10 days straight (Apr
30 → May 9). Each failed run left its snapshot mount stacked on /tmp/pvc-mount,
which blocked the next run from completing — root cause of the WeeklyBackupStale
alert going silent (the metric never reached its end-of-script push).

Fixes:
- TimeoutStartSec 1h → 4h (current workload of 118 PVCs needs ~1.5h, was hitting
  the wall during week 18 runs)
- Recursive umount + LUKS cleanup on EXIT trap, plus the same at script start as
  belt-and-braces for any inherited stuck state from a prior crashed run
- TERM/INT trap pushes status=2 metric so WeeklyBackupFailing fires instead of
  the alert going blind on systemd kills
- pfsense metric pushed in BOTH success and failure paths (was only on success;
  any ssh-to-pfsense outage made PfsenseBackupStale silent until the alert
  threshold expired)

Postiz backup CronJob: bundled bitnami PG/Redis live on local-path (K8s node
OS disk) — outside Layer 1+2 of the 3-2-1 pipeline. Added postiz-postgres-backup
that pg_dumps postiz + temporal + temporal_visibility daily 03:00 to
/srv/nfs/postiz-backup, getting Layer 3 offsite coverage. Verified end-to-end:
3 dumps written, Pushgateway metric received. Note: bitnamilegacy/postgresql
image is stripped (no curl/wget/python) — switched to docker.io/library/postgres
matching the dbaas/postgresql-backup pattern with apt-installed curl.

Doc reconcile (backup-dr.md): metric names had drifted (e.g. the docs claimed
backup_weekly_last_success_timestamp but the script pushes
daily_backup_last_run_timestamp). Updated to match what's actually emitted, and
added a "default-covered" footnote to the Service Protection Matrix so the
~40 services with PVCs not enumerated in the table are no longer ambiguous.

Manual PVE-host actions (out-of-band, not in TF):
- unmounted 6 stacked snapshots from /tmp/pvc-mount
- pruned 5 stale snapshots on vm-9999-pvc-67c90b6b... (origin LV that the
  loop got SIGTERMed against repeatedly, so prune kept failing)
- created /srv/nfs/postiz-backup directory
- triggered a one-shot daily-backup run with the new TimeoutStartSec to
  validate the fix end-to-end

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-09 17:41:04 +00:00
Viktor Barzin
02a6a955f5 [woodpecker] Programmatic Forgejo repo registration
Earlier I claimed the OAuth Web UI flow was the only way to onboard
new Forgejo repos in Woodpecker. That's wrong.

Two parts to the actual workaround:
1. Woodpecker session JWTs are HS256 signed with the user's per-user
   `hash` column from the PG `users` table (NOT the global agent
   secret). Mint a session JWT for the Forgejo viktor user (id=2,
   forge_id=2), and you're authenticated as that user.
2. POST /api/repos?forge_remote_id=N as viktor → Woodpecker calls
   Forgejo with viktor's stored OAuth access_token to create the
   webhook + per-repo signing key. Works.

The 500 I saw earlier was from POST'ing as ViktorBarzin (GitHub
admin), whose user row has no Forgejo OAuth token — Woodpecker's
forge-API call fails for that user, surfacing as a 500.

scripts/woodpecker-register-forgejo-repo.sh wraps the whole flow:
extract hash from PG → mint JWT → activate repo. Verified against
viktor/{broker-sync,claude-agent-service,freedify,hmrc-sync} in
this session — all activated cleanly.

Also updated the runbook with the actual mechanism + the
WOODPECKER_FORGE_TIMEOUT=30s tip (the real root cause of the
'context deadline exceeded' failures, NOT the v3.14 upgrade).
2026-05-07 23:33:26 +00:00