infra/modules/create-template-vm/cloud_init.yaml
Viktor Barzin 8ed427a7e4 cloud-init: hands-off k8s worker provisioning + 5 bug fixes
Goal: re-clone the worker template, boot, and have it appear as `kubectl
get nodes …Ready` with no manual steps. Adds `scripts/provision-k8s-worker
NAME VMID IP` and rebuilds the cloud-init pipeline that was failing five
distinct ways on a clean boot.

Bugs fixed (all hit during the k8s-node5 + k8s-node6 builds today):

1. `indent(6, containerd_config_update_command)` indented the bodies of
   `cat >> /etc/containerd/config.toml <<'CONTAINERD_GC'` heredocs, so
   [plugins.*] TOML sections landed in /etc/containerd/config.toml at
   col 6 — containerd refused to parse them. Source is now a normal
   .sh file (`modules/create-template-vm/k8s-node-containerd-setup.sh`)
   base64-embedded into `write_files`; YAML whitespace never touches
   the heredoc bodies.

2. The same script tried to `cat >> /etc/containerd/config.toml`
   `[plugins."io.containerd.gc.v1.scheduler"]` etc., which containerd
   v2.2.4's `config default` ALREADY emits. Result: `toml: table …
   already exists`. Patched with sed-in-place overrides instead.

3. Kubelet tuning (sed against /var/lib/kubelet/config.yaml) ran from
   the containerd setup script — BEFORE `kubeadm join` writes that
   file. Sed aborted with "No such file or directory", `set -e` killed
   the script, post-script cloud-init steps kept going (cloud-init
   doesn't stop on runcmd failure). Split into a dedicated
   `k8s-node-post-join-tune.sh` invoked AFTER kubeadm join.

4. cloud_init.yaml fallocate'd a 4G swapfile and `swapon`'d it BEFORE
   kubeadm join. kubelet defaults to failSwapOn=true → exited 1
   immediately. Replaced the swap setup with `swapoff -a` (node4
   already runs this way and the cluster is fine).

5. Without `hostname:` in the shared user-data snippet, Proxmox's
   auto-generated meta-data does NOT include local-hostname when
   `cicustom user=…` is set — so cloud-init falls back to the cloud
   image's default `ubuntu` and `kubeadm join` registers the wrong
   node name. `provision-k8s-worker` now writes a per-node
   `<NAME>-meta.yaml` snippet and passes both via
   `cicustom user=…,meta=…`.

Other improvements rolled in while fixing the above:

- `ssh_public_key` read from Vault (`secret/viktor.ssh_public_key`,
  added today) instead of `var.ssh_public_key`. The last
  `terragrunt apply` was run with that var empty, leaving the snippet's
  `ssh_authorized_keys` with a single blank entry; the wizard user
  was effectively locked out of every fresh node.
- `cloud_init.yaml` adds `/etc/systemd/resolved.conf.d/global-dns.conf`
  with `DNS=8.8.8.8 1.1.1.1, FallbackDNS=10.0.20.201`. Without it,
  systemd-resolved only consulted Technitium (link-level), which
  returns NXDOMAIN for `forgejo.viktorbarzin.me` — kubelet pulls from
  the Forgejo registry then failed DNS until I patched it manually
  on node5.
- k8s apt repo bumped v1.32 → v1.34 (matches cluster).
- The containerd setup script now creates hosts.toml for forgejo,
  quay, registry.k8s.io in addition to docker.io + ghcr.io. node3/4
  had these added by hand post-bootstrap; now they're baked in.
- `config_path` sed matches both `""` (containerd v1) and `''`
  (containerd v2.x). Without the v2 match, the certs.d mirror dir was
  silently ignored.
- `proxmox-csi` node map adds k8s-node5 + k8s-node6 entries so CSI
  topology labels (region/zone, max-volume-attachments=28) apply on
  next `tg apply`.
- `stacks/infra/main.tf` shed the 160-line inline containerd setup
  heredoc — that whole thing now lives in the module as a .sh file.

Known unsolved gaps (deferred):

- iscsid restart hangs ~90s on first boot before SIGKILL releases it
  (systemd-resolved restart kicks iscsid via dependency). Adds wall-
  clock time but doesn't block the join.
- `provision-k8s-worker` doesn't run `tg apply` on `proxmox-csi`
  afterward, so the CSI topology labels need a manual apply after
  the node joins. Solving cleanly needs the CSI map to derive from
  `kubectl get nodes` instead of a static local — separate work.
- `var.containerd_config_update_command` is now ignored when
  is_k8s_template=true (replaced by the bundled .sh file). Variable
  kept with a deprecation note to avoid breaking other call sites.

E2E proof: k8s-node6 (VMID 206) boots hands-off from
`provision-k8s-worker k8s-node6 206 10.0.20.106` and appears as
`kubectl get nodes …Ready` ~7 min later (most of which is the apt
package_upgrade — separate optimization).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-26 11:52:00 +00:00

185 lines
7.4 KiB
YAML

#cloud-config
# Hostname intentionally NOT set here — cloud-init reads it from
# Proxmox's auto-generated meta-data (which uses `qm set --name <X>`),
# so a single shared snippet works for every node.
manage_etc_hosts: true
users:
- name: wizard
sudo: ALL=(ALL) NOPASSWD:ALL
ssh_authorized_keys:
- ${authorized_ssh_key}
passwd: ${passwd}
lock_passwd: false # enable passwd login
shell: /bin/bash
package_update: true
package_upgrade: true
packages:
- htop
- vim
- curl
- jq
- tcpdump
- tree
- tmux
- wget
- net-tools
- zsh
- apt-transport-https
- ca-certificates
- gpg
- isc-dhcp-client
- cloud-guest-utils # to enable resizing of disk via growpart
- qemu-guest-agent
- nginx
# docker
- docker-ce
- docker-ce-cli
- containerd.io
- docker-buildx-plugin
- docker-compose-plugin
%{if is_k8s_template}
# kubernetes
- kubeadm
- kubelet
# iSCSI client for CSI-backed database storage
- open-iscsi
%{endif}
apt:
sources:
%{if is_k8s_template}
kubernetes:
source: "deb https://pkgs.k8s.io/core:/stable:/v1.34/deb/ /"
keyid: "DE15B14486CD377B9E876E1A234654DA9A296436"
filename: kubernetes.list
%{endif}
docker:
source: "deb https://download.docker.com/linux/ubuntu noble stable"
keyid: "9DC858229FC7DD38854AE2D88D81803C0EBFCD88"
filename: docker.list
%{if is_k8s_template}
# Setup script is base64-encoded by the module so YAML whitespace
# handling never touches the heredoc bodies inside it. Replaces an
# earlier `indent(6, …)` approach that put `[plugins.*]` TOML
# sections at col 6 inside `cat >> /etc/containerd/config.toml`
# heredocs — containerd refused to parse the result and the node5 v1
# boot failed there (2026-05-26). Source: modules/create-template-vm/k8s-node-containerd-setup.sh
write_files:
- path: /usr/local/bin/k8s-node-containerd-setup.sh
permissions: '0755'
owner: root:root
encoding: b64
content: ${k8s_node_setup_script_b64}
- path: /usr/local/bin/k8s-node-post-join-tune.sh
permissions: '0755'
owner: root:root
encoding: b64
content: ${k8s_node_post_join_script_b64}
%{endif}
runcmd:
# Enable weekly TRIM/discard to reclaim freed blocks in LVM thin pool
- systemctl enable --now fstrim.timer
# Enable persistent journald logging for crash forensics, with size limits to reduce disk wear
- mkdir -p /var/log/journal
- sed -i 's/#Storage=auto/Storage=persistent/' /etc/systemd/journald.conf
- sed -i 's/#SystemMaxUse=/SystemMaxUse=500M/' /etc/systemd/journald.conf
- sed -i 's/#MaxRetentionSec=/MaxRetentionSec=7day/' /etc/systemd/journald.conf
- sed -i 's/#MaxFileSec=/MaxFileSec=1day/' /etc/systemd/journald.conf
- sed -i 's/#Compress=yes/Compress=yes/' /etc/systemd/journald.conf
- systemctl restart systemd-journald
%{if is_k8s_template}
# systemd-resolved global DNS fallback. Without this, only the
# link-level DNS from Proxmox's `qm set --nameserver` (Technitium,
# 10.0.20.201) is consulted — and Technitium returns NXDOMAIN for
# forgejo.viktorbarzin.me, so kubelet image pulls from the Forgejo
# registry break. Public DNS upstream + Technitium fallback matches
# the pre-existing manual setup on k8s-node1..4.
- mkdir -p /etc/systemd/resolved.conf.d
- |
cat > /etc/systemd/resolved.conf.d/global-dns.conf <<'EOF'
[Resolve]
DNS=8.8.8.8 1.1.1.1
FallbackDNS=10.0.20.201
EOF
- systemctl restart systemd-resolved
# Re-enabled 2026-05-10: unattended-upgrades is back on, but with a tight
# Allowed-Origins list, a Package-Blacklist for k8s/containerd/runc/calico,
# and Automatic-Reboot disabled (kured + sentinel-gate handles reboots in a
# 24h-soaked rolling window, gated by Prometheus alerts).
# Original outage (March 2026) was kernel update → containerd overlayfs corruption.
# Mitigations: 24h cool-down between node reboots, Prometheus halt-on-alert,
# apt-mark hold on k8s components, Package-Blacklist for runtime components.
- apt-get install -y unattended-upgrades update-notifier-common
- |
cat > /etc/apt/apt.conf.d/52unattended-upgrades-k8s <<'EOF'
Unattended-Upgrade::Allowed-Origins {
"$${distro_id}:$${distro_codename}";
"$${distro_id}:$${distro_codename}-security";
"$${distro_id}:$${distro_codename}-updates";
"$${distro_id}ESMApps:$${distro_codename}-apps-security";
"$${distro_id}ESM:$${distro_codename}-infra-security";
};
Unattended-Upgrade::Package-Blacklist {
"^containerd(\.io)?$$";
"^runc$$";
"^cri-tools$$";
"^kubernetes-cni$$";
"^calico-.*";
"^cni-plugins-.*";
"^docker-ce$$";
};
Unattended-Upgrade::DevRelease "false";
Unattended-Upgrade::Automatic-Reboot "false";
EOF
- |
cat > /etc/apt/apt.conf.d/20auto-upgrades <<'EOF'
APT::Periodic::Update-Package-Lists "1";
APT::Periodic::Unattended-Upgrade "1";
EOF
- systemctl unmask unattended-upgrades 2>/dev/null || true
- systemctl enable --now unattended-upgrades
- apt-mark hold kubelet kubeadm kubectl
- apt-mark hold containerd containerd.io runc 2>/dev/null || true
- systemctl stop kubelet
- containerd config default | sudo tee /etc/containerd/config.toml
# The containerd/kubelet setup is delivered as /usr/local/bin/k8s-node-containerd-setup.sh
# via the write_files: block at the top of this file. We run it as a single
# bash invocation here so cloud-init only sees a one-line runcmd item.
# (Previous inline `- $${containerd_config_update_command}` broke YAML parsing
# because the heredoc contains mixed-indent inner shell heredocs.)
- bash /usr/local/bin/k8s-node-containerd-setup.sh
- systemctl restart containerd
- systemctl enable --now iscsid
# Harden iSCSI: increase recovery timeout (300s vs 120s default) and enable
# CRC32C data/header digests to detect bit flips over the network.
# Prevents SQLite corruption from transient iSCSI session drops.
- sed -i 's/^node.session.timeo.replacement_timeout = .*/node.session.timeo.replacement_timeout = 300/' /etc/iscsi/iscsid.conf
- sed -i 's/^node.conn\[0\].timeo.noop_out_interval = .*/node.conn[0].timeo.noop_out_interval = 10/' /etc/iscsi/iscsid.conf
- sed -i 's/^node.conn\[0\].timeo.noop_out_timeout = .*/node.conn[0].timeo.noop_out_timeout = 15/' /etc/iscsi/iscsid.conf
- |
if ! grep -q '^node.conn\[0\].iscsi.HeaderDigest' /etc/iscsi/iscsid.conf; then
echo 'node.conn[0].iscsi.HeaderDigest = CRC32C,None' >> /etc/iscsi/iscsid.conf
echo 'node.conn[0].iscsi.DataDigest = CRC32C,None' >> /etc/iscsi/iscsid.conf
fi
- systemctl restart iscsid
# Create /sentinel directory for kured reboot gating (sentinel gate DaemonSet)
- mkdir -p /sentinel
# Disable swap — kubelet defaults to failSwapOn=true and won't start otherwise.
# (Previously this snippet created a 4G swapfile for "memory pressure relief"
# but never set failSwapOn=false / memorySwap.swapBehavior together, so the
# join consistently bricked kubelet — observed on node6 boot v3 2026-05-26.)
- swapoff -a
- sed -i '/ swap / s/^/#/' /etc/fstab
- ${k8s_join_command}
- systemctl enable kubelet
- systemctl start kubelet
# Kubelet tuning runs AFTER kubeadm join — that's when
# /var/lib/kubelet/config.yaml gets written. Restarts kubelet at the
# end to pick up the patched config.
- bash /usr/local/bin/k8s-node-post-join-tune.sh
%{ endif }
%{ for provision_cmd in provision_cmds ~}
- ${provision_cmd}
%{ endfor ~}