[registry] Stop recurring orphan OCI-index incidents — detection + prevention + recovery
Second identical registry incident on 2026-04-19 (first 2026-04-13): the infra-ci:latest image index resolved to child manifests whose blobs had been garbage-collected out from under the index. Pipelines P366→P376 all exited 126 "image can't be pulled". Hot fix (a05d63e/6371e75/c113be4) restored green CI but left the underlying bug unaddressed. Root cause: cleanup-tags.sh rmtrees tag dirs on the registry VM daily at 02:00, registry:2's GC (Sunday 03:25) walks OCI index children imperfectly (distribution/distribution#3324 class). Nothing verified pushes end-to-end; nothing probed the registry for fetchability; nothing caught orphan indexes. Phase 1 — Detection: - .woodpecker/build-ci-image.yml: after build-and-push, a verify-integrity step walks the just-pushed manifest (index + children + config + every layer blob) via HEAD and fails the pipeline on any non-200. Catches broken pushes at the source. - stacks/monitoring: new registry-integrity-probe CronJob (every 15m) and three alerts — RegistryManifestIntegrityFailure, RegistryIntegrityProbeStale, RegistryCatalogInaccessible — closing the "registry serves 404 for a tag that exists" gap that masked the incident for 2+ hours. - docs/post-mortems/2026-04-19-registry-orphan-index.md: root cause, timeline, monitoring gaps, permanent fix. Phase 2 — Prevention: - modules/docker-registry/docker-compose.yml: pin registry:2 → registry:2.8.3 across all six registry services. Removes the floating-tag footgun. - modules/docker-registry/fix-broken-blobs.sh: new scan walks every _manifests/revisions/sha256/<digest> that is an image index and logs a loud WARNING when a referenced child blob is missing. Does NOT auto- delete — deleting a published image is a conscious decision. Layer-link scan preserved. Phase 3 — Recovery: - build-ci-image.yml: accept `manual` event so Woodpecker API/UI rebuilds don't need a cosmetic Dockerfile edit (matches convention from pve-nfs-exports-sync.yml). - docs/runbooks/registry-rebuild-image.md: exact command sequence for diagnosing + rebuilding after an orphan-index incident, plus a fallback for building directly on the registry VM if Woodpecker itself is down. - docs/runbooks/registry-vm.md + .claude/reference/service-catalog.md: cross-references to the new runbook. Out of scope (verified healthy or intentionally deferred): - Pull-through DockerHub/GHCR mirrors (74.5% hit rate, no 404s). - Registry HA/replication (single-VM SPOF is a known architectural choice; Synology offsite covers RPO < 1 day). - Diun exclude for registry:2 — not applicable; Diun only watches k8s (DIUN_PROVIDERS_KUBERNETES=true), not the VM's docker-compose. Verified locally: - fix-broken-blobs.sh --dry-run on a synthetic registry directory correctly flags both orphan layer links and orphan OCI-index children. - terraform fmt + validate on stacks/monitoring: success (only unrelated deprecation warnings). - python3 yaml.safe_load on .woodpecker/build-ci-image.yml and modules/docker-registry/docker-compose.yml: both parse clean. Closes: code-4b8 Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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@ -30,5 +30,7 @@ module "monitoring" {
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haos_api_token = data.vault_kv_secret_v2.secrets.data["haos_api_token"]
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pve_password = data.vault_kv_secret_v2.secrets.data["pve_password"]
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grafana_admin_password = data.vault_kv_secret_v2.secrets.data["grafana_admin_password"]
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registry_user = data.vault_kv_secret_v2.viktor.data["registry_user"]
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registry_password = data.vault_kv_secret_v2.viktor.data["registry_password"]
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tier = local.tiers.cluster
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}
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